How to set up an ESD program?

Many companies invest in ESD equipment, but real component protection does not come from buying a few wrist straps. Effective protection relies on a well-thought-out ESD program – a system of rules, measures and checks.

What is an ESD program?

A set of rules, processes and measures that protect electronics from discharge. It usually includes an ESD policy, EPA workstations, grounding, measurement and training – most often to ČSN EN 61340-5-1.

Step 1 – Identify risks

Determine where ESD-sensitive components are handled – SMT manufacturing, manual assembly, testing, service, storage and laboratories.

Step 2 – Appoint an ESD coordinator

A responsible person manages documentation, training, the measurement plan, handling of non-conformities and communication with auditors.

Step 3 – Set up the EPA workstation

The foundation of the system: ESD benches, floors, shoes, wrist straps and equipment grounding. The guide how to set up an EPA workstation shows the steps.

Step 4 – Ground people

People are the biggest source of charge. Wrist straps for labs, service and manual assembly; shoes and floor for production halls and warehouses.

Step 5 – Choose equipment

Work environment (benches, mats, chairs), storage (containers, packaging) and measuring instruments – matched to the identified risks.

Step 6 – Measurement and documentation

Define a measurement plan (CVP) with frequencies and records. The article how ESD testers work explains the tools.

Step 7 – Training and audit

Train all staff and review the system regularly. The article how an ESD audit works shows the process.

Conclusion

An ESD program makes protection systematic and verifiable. Find more guides in the ESD Guide.